Automatic Maxi Roll Kitchen Towel Paper Tape Handle Machine

XY-TN-266 Automatic Maxi Roll Kitchen Towel Paper Tape Handle Machine

Overview

The Automatic Maxi Roll Kitchen Towel Paper Tape Handle Machine streamlines the production of large-diameter kitchen towel rolls with integrated tape handles, enhancing user convenience and product differentiation. Designed for 30-120cm diameter maxi rolls, this machine automatically applies adhesive tape handles (15-30cm length) with precise positioning, supporting both single and multi-roll packaging. It ensures consistent handle placement at a speed of 60-80 rolls per minute, ideal for high-volume kitchen towel manufacturers.

Features

Precision Handle Placement System:

Vision-guided robotic arm with 0.5mm positioning accuracy, ensuring handles align perfectly with roll cores for balanced weight distribution.

Adjustable handle tension control (5-15N) to accommodate different paper thicknesses (60-180GSM) and roll weights (5-15kg).

Multi-Handle Compatibility:

Supports flat tape, rope handle, and die-cut plastic handles, with quick-change mold kits (10-minute setup) for different handle styles.

Automatic handle count verification and reject system, maintaining a defect rate <0.05% for handleless or misaligned rolls.

High-Speed Integration:

Synchronized with upstream roll winding machines via PLC control, forming a seamless production line from raw material to finished packaged rolls.

Servo-driven cutting blades slice tape to exact lengths (±1mm), with edge sealing to prevent fraying on woven or non-woven handles.

Ergonomic Design:

Low-height operation (1.2m working height) reduces operator fatigue, with safety light curtains and emergency stop buttons meeting OSHA standards.

Modular construction allows easy access to maintenance points, minimizing downtime during handle material changes.

Application

Retail Kitchen Towels: Adds user-friendly handles to supermarket-ready maxi rolls, increasing shelf appeal and reducing packaging costs.

Industrial Packaging: Equips heavy-duty rolls with reinforced handles for warehouse and logistics use, supporting up to 20kg load capacity.

Eco-Friendly Solutions: Processes biodegradable paper tape and recycled plastic handles, aligning with global sustainability goals (e.g., EU Single-Use Plastics Directive).

Why Choose Us

Handle Innovation Lab: Free prototyping services for custom handle designs, including ergonomic grips and branding integration.

Reliability Testing: Each machine undergoes 200-hour continuous operation testing at 110% rated speed to ensure long-term stability.

After-Sales Excellence: Dedicated technical team provides remote troubleshooting via 4G connectivity, with spare handles and molds stocked in regional warehouses.

Details of Machine

1. Machine head motherboard

A Fortress of Durability: Imagine a structure forged from a 20mm thickened aluminum alloy plate, not just a mere component, but the backbone of our machine. Each plate undergoes meticulous planing and grinding, ensuring that the surface is as smooth as a mirror's reflection, a testament to our commitment to perfection.

A Symphony of Strength and Aesthetics: The aluminum alloy surface doesn't just serve a functional purpose; it's also a canvas for our artistry. Through an anodizing treatment and sandblasting process, we infuse the surface with both the resilience of a warrior and the elegance of a dancer, ensuring that it stands the test of time with both strength and beauty.

The Geometry of Perfect Feeding: Precision is not just a word; it's the heartbeat of our label feeding system. All label feeding guide rods are crafted with counterbore technology, ensuring they stand vertically aligned with their counterparts, a detail that guarantees the stability and accuracy of every label feed.

The Heart of Innovation: At the core of our machine lies the main board, a product of the most advanced CNC machining center. This isn't just a piece of equipment; it's the result of cutting-edge technology that ensures every dimension is accurate to the micron, reflecting our dedication to engineering excellence.

2.Sening label device

A Choreography of Axes: Imagine a label feeder that moves with precision. It's not just a machine; it's a 5-axis positioning mechanism that orchestrates the label delivery process with such finesse that stability is not just a feature—it's a promise.

The Art of Contact: Between the label and the label feeding roller, the contact area is expanded to nearly two-thirds of the label's surface. This isn't by chance; it's by design. The increased contact area is a strategic move that dramatically reduces the chances of slippage, ensuring that every label adheres to its path with unwavering accuracy.

Enhanced Feeding Accuracy: The relationship between the label and the roller is more than just physical; it's a partnership that enhances the accuracy of label feeding. With a larger surface area engaged, the label's journey is smoother, more controlled, and precise to the millimeter, making the feeding process a spectacle of mechanical harmony.

3. Label sending and receiving adopts synchronous slip control to avoid label breakage.

4. The bottom of the machine head adopts a fully sealed structure to avoid danger.

5. The machine head has a height adjustment mechanism, which is suitable for labeling products of various specifications.

Configuration List